PLASTIC PARTS

Mass production
of injection moulded parts

Mass production 
of injection moulded parts

Injection moulding

The injection moulding department has been equipped with the latest injection moulding machines since its foundation in 2003.

We are able to offer you complete services in this area, from design of the moulds, over their high-quality manufacturing in our own tool shop, up to production (incl. parts with metal inserts) and deliveries of plastic products right on schedule. Our plastic parts find broad application in the electronic, automotive or consumer industry. All manufacturing processes are subject to quality management system and environment.

Well-coordinated team of professionals with many years of experience and modern machinery of our moulding department guarantee high quality of our plastic parts.

INJECTION MOULDING DEPARTMENT MACHINERY

Injection moulding machines and automation

We use both electrical and hydraulic modern injection moulding machines made by prestigious companies Arburg and Wittmann Battenfeld with closing force 35–450 tons (mouldings to 1000 grams) including robotic systems made by ABB and Wittmann. Injection on horizontal and vertical injection moulding machines gives us the ability to overmould cables and metal inserts. We process mostly technical plastics (PP, PE, PS, SAN, ABS, PMMA, POM, PA, PETP, PBTP, PUR, PEI, PC+ABS, TPE) and many more according to specific consumer requirements.

Development and design

We have many years of experience in the development and design of moulds for the production of plastic parts (more than 1300 moulds), as well as stamping tools for metal forming in the NX system (Siemens).

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Injection moulds

We will produce injection moulds for you with hot runner systems and cold inlets, with overmoulding of metal inserts, for 2K injection, stack moulds and moulds for thin-walled parts.

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Final assembly

In our assembly department, we assemble the final products on single-purpose equipment mainly by means of ultrasonic welding, which enables the welding of various types of plastics with the possibility to use metal parts. For this activity we use the state-of-the-art ultrasonic welders DUKANE IQ Servo Press with an available frequency of 20 kHz.

Quality control

Mass-produced plastic parts are regularly visually inspected and measured according to inspection documentation. The control workplace is equipped with a 3D CMM Wenzel LH 65, a profile projector Mitutoyo PJ-A3000, a 3D measuring microscope Mitutoyo MF-B2017C and Q-DAS/Hexagon software - O-QIS and QS-STAT.

What does the cooperation look like?

Who do we make plastic parts for?

AEV
APAG
Novibra
Siemens
Syncreon
BMW
Lexmark
Rieter
Škoda
Volkswagen
ARE YOU LOOKING FOR A PLASTIC PARTS SUPPLIER?

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Radim Safarik
Sales Manager

E-mail
radim.safarik@fortell.cz

Phone
+420 465 466 640

Headquarters
Nadrazni 1111
563 01 Lanskroun
Czech Republic

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